Thinking out of the BOX

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Thinking out of the BOX

Postby Merlin » Fri Feb 05, 2010 6:00 pm

We had a lot of Ash left over from a couple of jobs and were wondering what to do with them.

Barbara attends a number of stitcher's guilds and came up with this idea. Not only does it showcase her work but it has turned quite profitable, providing 'trinket' type boxes for the other members.
box1a.jpg
The Lid
box1a.jpg (239.2 KiB) Viewed 531 times

box1b.jpg
Inside the box
box1b.jpg (170.25 KiB) Viewed 531 times


That then just started the mind rolling as to other options. For sale in the shop.
boxes1.jpg
Other box styles
boxes1.jpg (111.06 KiB) Viewed 524 times
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Re: Thinking out of the BOX

Postby Not your average framer » Fri Feb 05, 2010 10:46 pm

Hi John,

I used to do that sort of thing and it was very popular too! I don't know how, but I just got out of the habit, or more likely spent to much time doing other things.

As it happens, your post is a very timely reminder for me. I have a mountain of ash off-cuts and added to that I'm changing some of the ash mouldings I will be stocking in the future. I shall have to get busy and turn all that lovely ash back into money.

In case you are wondering, I'm phasing out Simons Ash/6 to replace it with Ash/12 and Ash/2 to replace it with Ash/15. I prefer the deeper sides of Ash/12, which I think adds a lot more visual interest.

BTW, I'd be interested to know the technique employed for joining the dividers in the bottom of the box. I used to have one of Lion's drill stand type underpinners and have often wondered how that would work for joining "T" joints. Having no longer got the said item, I am not able to try it, but I'm tempted to get another one day.
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Re: Thinking out of the BOX

Postby Roboframer » Fri Feb 05, 2010 11:04 pm

I see some lids are in the box and some boxes are in the lid - but one lid is the same size as its box, how does that stay on, is it hinged?

Good way to use offcuts - I normally churn out a shedful of mini frames and toss them in a tote bucket for a quid each.

Before I had a Morso I had a single mitre saw - it used to produce a solid 'V' of moulding per mitre. If you joined 4 of these together it formed a 'frame' with the rebate on the outside and a tiny hole in the centre - I called them 'widgets' and sold them for a quid each too - but they made brilliant box lids - trouble was in those days I wasn't too good at making the box bit - and now I can't produce a 'widget' any more - just a load of shavings!!

Awesome bit of stitching BTW.

Mark - (NYAF) Ref Simons Ash - do you know the PHOE (Phoenix) range?
It's like deja vu all over again.
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Re: Thinking out of the BOX

Postby pinkybanks » Sat Feb 06, 2010 1:26 am

Excuse my ignorance, but is the body of the box (not the lid) made from frame moulding, or have you sized the timber yourself?
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Re: Thinking out of the BOX

Postby pinkybanks » Sat Feb 06, 2010 1:35 am

OK OK, got it, i just hadn't scrolled the image down. They look great, what moulding is it, as i have more than a few ideas for that type of box!
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Re: Thinking out of the BOX

Postby Merlin » Sat Feb 06, 2010 10:27 am

Mark, I know this idea is not a new one. It is something that we did many years ago, then for some reason stopped doing it.
However, it does not hurt reminding people by repeating past projects. Especially as we have a lot of newbies with us.

Barbara is also into Dolls House furniture construction, so she had some 3mm ply left over. These were used as the dividers in the box. They were a very tight fit and of course supported by copious amounts of glue. The velvet look sticky back plastic also helps to keep it all in place and sturdy. The lid insert is made up of 2mm Acrylic.

Robo. Some of the boxes are to used on a table, so no hinges are needed. I was fortunate enough to have some Rare Earth Magnets (4mm dia), these are used when the boxes are to be wall mounted. Good for Medal type boxes where the customer wants to remove the medals for wearing.

Pinky the range is Ash from Simons. PHOE range is also good for these type of boxes as well.

The 4 inch boxes sell for £12, so not a bad return on offcuts that would have ended up in the wood burner.
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Re: Thinking out of the BOX

Postby Not your average framer » Sat Feb 06, 2010 11:25 pm

Roboframer wrote:Mark - (NYAF) Ref Simons Ash - do you know the PHOE (Phoenix) range?


Hi John,

Yes, It's one of the moulding ranges that I am planning to use as a core stock item in future. Both the Ash and the plain Obeche in this range are completely un-finished and will therefore take any type of finish.

Recently I've been making some changes as to what I do and how I do it. This includes a lot more usage of liming waxes over painted finishes, or neutral washes over stained finishes.

You'd be surprised how many expensive looking ready finished mouldings can be duplicated in next to no time at all. It gives me a lot of options, without having to carry each specific finished item in stock. I just make up whatever I need from my normal un-finished stock.

The benefits are great, I can have a large part of what I plan to offer customers in stock all the time and far less of mouldings left overs becomes waste.
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Re: Thinking out of the BOX

Postby Not your average framer » Sat Feb 06, 2010 11:37 pm

Merlin wrote:The velvet look sticky back plastic also helps to keep it all in place and sturdy.


Hi John,

Something else I did not know until this thread. The only sticky back velvet stuff stocked locally is black, so I did not know about other colours and assumed you had been glueing normal fabric into the trays. I'm gonna have to have a word with my local stockist and see what can be got!

I had been thinking about buying some nice velvet curtains which I've seen in one of my local charity shops, but did not fancy all the extra work sticking it in place.
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