Make the outer box 1.4mm (mountboard thickness) deeper than the inner so that the bases of each will be in contact when the frame is assembled. A few spots of hot glue between these surfaces will add considerably to the strength of the unit.
A hot glue gun was used to fix the outer coved box in the frame.
Our customer thought that this was a more elegant solution than the deep rebate/stacked moulding alternatives that he was shown.
Cricket Cap - Coved Box
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John
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Cricket Cap - Coved Box
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HOW Much!?
EstLite Picture Framing Software
EstLite Picture Framing Software
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mikeysaling
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Re: Cricket Cap - Coved Box
superb job - simple and elegant ! 
when all is said and done - there is more said than done.
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birdman
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Re: Cricket Cap - Coved Box
What are you using to hold the cap in John?
Rolf Lawson GCF
“I am playing all the right notes, but not necessarily in the right order.” Eric Morecambe
pelican-picture-framing
“I am playing all the right notes, but not necessarily in the right order.” Eric Morecambe
pelican-picture-framing
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John
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Re: Cricket Cap - Coved Box
Very neat, excellent job.